Enhancing the power of Lignite
Plant Efficiencies
Using DryFine™ Technology to Be Cleaner and More Efficient
Lignite has a higher water content, so reducing the amount of water through a drying process has several advantages:
- Increase the amount of energy per fuel unit
- Reduce the total volume of emissions
- Improve overall power plant efficiency
These benefits and others make ‘DryFining,’ a key practice at Rainbow Energy Center. All fuel goes through the DryFine™ process to make it cleaner and more efficient. Enhancing the power of lignite allows us to use a product that would otherwise be wasted heat.
The lignite is dried and refined using DryFine™ technology to reduce moisture from the coal before it enters the furnace, thereby increasing burn efficiency and reducing emissions. The process uses excess heat from the plant and removes sulfur dioxide (SO2), mercury, nitrogen oxide (NOx), and carbon dioxide (CO2).
Key Benefits from DryFining have been:
- Reduce the moisture of lignite
- Increase the energy content of lignite
- Increase power plant efficiency
- Reduce maintenance and related expenses
- Reduce emissions of sulfur dioxide, nitrogen oxides, mercury, and carbon dioxide
Collecting and Selling Fly Ash
Electrostatic precipitators collect 99.5% of the fly ash produced. This fly ash is marketed and sold to ready-mix concrete companies in the Upper Midwest where it is used as a cement replacement, reducing greenhouse gas emissions by one (1) ton for every one (1) ton of fly ash used.
- Fly ash makes concrete stronger and reduces costs
- Reduces greenhouse gas emissions
- Eliminates waste
Supporting Agriculture
Excess steam from Coal Creek Station is also sold to a neighboring ethanol plant for use in its production of ethanol, corn oil, and distiller grains. Blue Flint Ethanol, a Harvestone Company gives local farmers have an expanded market for the sale of corn, which is used by the ethanol plant and blended with gasoline and transportation fuel.